ED-520
Automatic Eddy Current
Flaw Detector
- Proven, reliable microprocessor-based circuit design
- Highly sensitive resonance-type eddy current instrument
- Automatic, pushbutton selection of operating frequency and balance
- Wide selection of probes and coils - interchangeable with existing equipment
- Variable frequency range from 55 KHz to 220 KHz
- Built-in threshold circuit includes an indicating lamp and an audible
alarm
- Extremely versatile, yet simplified operation
- Dust-proof, weather resistant rugged aluminum enclosure for operation under most
environmental conditions
- Includes test block and pencil probe

The model ED-520 eddy current instrument is an electronic device that will
locate surface and near-surface discontinuities in non-magnetic materials.
It also finds surface defects in magnetic materials, where permeability is
relatively constant throughout the test area. In addition, the ED-520 will
sort classes of materials according to such properties as hardness, alloy type,
carbon content, heat treat condition, tensile strength, and grain structure
(where these relate to changes in the magnetic and electrical characteristics of
the test part).
With proper standards, electrical conductivity may be evaluated. This
often relates to the tensile strength of many aluminum and magnesium
alloys. The instrument can also be used to measure the thickness of thin,
non-magnetic sheets, as well as conductive and nonconductive coatings (when used
with suitable standards).
The ED-520 is widely used in military and commercial aircraft testing as well
as process control, receiving inspection, research, and maintenance. Its
compactness, ease of operation, and consistent precision make the ED-520
valuable for testing in foundries, heat treat shops, and manufacturing plants -
wherever accurate data must be obtained quickly to establish fatigue or product
reliability. The ED-520 features battery operation for extended field
use. It is easily recharged for the AC line, using the supplied AC
charger.

The push-button controlled ED-520 instrument utilizes the eddy current
principle, whereby induced currents are affected by changes in test part
characteristics and homogeneity. Variations in material conductivity,
permeability, or physical characteristics cause impedance changes in the test
probe or coil attached to the bridge circuit. Such an impedance change
causes the bridge to become unbalanced, as indicated by a change on the front
panel meter.
Initially, the probe (or coil) is tuned to the specific geometry,
conductivity, and permeability of the test system, through adjustment of the
lift-off/frequency control. This adjustment for lift-off is especially
important in reducing irrelevant meter reading due to surface coatings,
roughness, oxides and rocking or wobbling of the probe during testing.
With a full charge, the ED-520 can operate on batteries continuously for a
least 8 hours. Recharging takes 10-14 hours.

The ED-520 is a portable, self contained electronic instrument offering high
sensitivity, versatility and ease of operation. Either manual of automatic
adjustment of frequency or balance controls allows the instrument to be set for
highest sensitivity on various parts with various probes or coils. The
manual controls can also be operated in conjunction with pushbuttons to permit
"fine tuning" after automatic setup.
| Sensitivity: |
Single-turn control for continuous adjustment of the gain between push-button
selectable settings. |
| Charge: |
LED indicates charger is plugged in and battery is being charged. |
| Frequency: |
Continually varies adjustment of operating frequency over the range of 55 KHz to 220
KHz. In the automatic set-up mode, used to fine adjust lift-off/frequency. |
| Balance: |
Controls the position of the meter needle. |
| Gate: |
A rotary switch to select upscale or downscale triggering for the threshold gate The
single-turn potentiometer positions where the threshold gate triggers. The LED indicator
lights when the gate has been triggered. |
| Accessory: |
Analog outputs available for chart recorder; TTL output for relay. |
| Probe: |
BNC-type connector for a wide range of probes and coils. All previous ED-520 and
ED-530 probes and coils are compatible. |
| Phone: |
Earphone connector. |
| Volume: |
Determines earphone volume. |
| Test Block: |
2024 Aluminum alloy with reference slots of .008", .020" and
.040" deep. Used to periodically check the instrument's
performance. |
| Push-Button Controls |
|
| BATTery: |
Depress to read battery status. |
| ON: |
Power switch. Embedded LED lights when power is applied. |
| BALance: |
Activates the auto-balance function. Will set the meter needle to the desired location
on the meter face. |
| SCAN: |
Activates the automatic lift-off compensation function. |
| FREQency: |
Depress to display operating frequency. |
| Range: |
Selects between the three sensitivity levels for the unit. |

| Case Dimensions: |
(cover closed): 6" deep x 9" wide x 5" high (15.2cm x
22.9cm x 12.7cm) |
| Weight: |
5.5 lbs. (2.48 kg) |
| Power: |
Rechargeable Ni-Cad battery. Line operation must be specified to operate
115 or 230V. |
| Enclosure: |
Case is made of durable aluminum, cover contains accessory packet |
| Frequency Range: |
Variable from 55 KHz to 220 KHz |
| Readout: |
Rectangular meter, 3.5" wide. Scale numbered from 0 - 500 in 50 divisions |
| Environment: |
0° to 120° at 85% RH |
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NDT
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